Straight connector 1

INSTALLATION INSTRUCTION
PLUG P3SC
Straight connector 1- core
PLUG P3CS
Connector socket 1- core
PLUG P3SC / P3CS
Description of symbols
Caution! Observe the notes in the picture.
Use a suitable compression tool!
Carry out visual control.
Check the confirmity of the parts and the cross-section!
Installation requires higher force
Installation requires little force
Dispose of the part in an environmentally responisble way.
Indicator arrow
Arrow for straight-line movements
Arrow for turning movements
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Size 2-3/standard instruction PLUG/Nr. 040 255 040 (02-2015)
PLUG P3SC / P3CS
Preface
These installation instruction describes the assembly of a PLUG P3SC straight connector
with item number 305 990 001 VAR xxxx, 305 015 VAR xxxx, 305 990 008 VAR xxxx and a PLUG
connector socket with item number 305 014 VAR xxxx and 305 990 009 VAR xxxx.
PLUG-connection systems enable the secure transmission of high electrical power in the smallest
construction volume.
Mandatory notes to be observed:
The internal installation regulations from the network operator must be observed!
The installation must only be performed by trained, qualified electricians.
Installation under energized line is not permitted!
Connecting under energized line is not permitted!
These installation instructions must be read carefully before installing.
Keep the straight connector and connector socket clean and dry.
Straight connector and connector socket only plug in under dry conditions.
The items must each be taken frome one packaging unit.
Check parts for completeness and damage.
In case of incompleteneness or damage the system must not be installed!
Process the installtion clean, dry and run with care.
Dirty or dropped parts must not be used!
Exchange of the straight connector / connector socket is necessary!
Use only listed and approved tools (see page 4).
Straight connector are provided with a mechanical polarization (marked with AF01 - AF06,
depending on the version) which must be fit into the corresponding straight connector /
connector socket.
The area of use must be released by the manufacturer prior to installation.
PFISTERER Kontaktsysteme GmbH has no liability in the case of improper use or noncompliance with the applicable safety regulations, of for any consequential damage resulting from
these.
We do not asume any liability for printing errors.
Subject for technical modifications.
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PLUG P3SC / P3CS
Product description
Compact straight connector and connector socket for connection to motors, transformers,
converters, emergency power supply, air-conditioning technology, etc.
Straight connector and connector socket are polarized so that an interchange of the connections is
reliable prevented in screwed position.
Note that the polarization does not interlock at the beginning of the mating prozess.
Cable termination: pressed.
The permitted cable cross-sections with DIN EN 60228 are given in the table.
conductor-cable
RM
round
stranded
class 2
flex
class 5
cross-section P3SC
cross-section P3CS
Cu
95 - 300 mm²
95 - 300 mm²
Cu
70 - 240 mm²
70 - 240 mm²
Mechanical coding
Possible codings
PLUG P3SC
PLUG P3CS
AF01 - AF06
AF01 - AF03
Straight connector and connector socket are provided with a mechanical coding (marked wit
AF01 - AF06, depending on the version) which must be assigned to the corresponding straight
connector / to connector socket.
Check coding before installation
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Size 2-3/standard instruction PLUG/Nr. 040 255 040 (02-2015)
PLUG P3SC / P3CS
Presses and dies for the PLUG-assembly
The tools listed below may only be used for the PLUG-assembly.
Tool name
item number
cross-section
Hand operated compression tool type O6
303 871 002
6 - 185
Hexagonal compression die
Overview hexagonal compression dies
300 438 xxx
25 - 185
conductor cross-sectiont
item
number
die
number
300 438 445
300 438 447
12
14
300 438 448
300 438 451
16
20
35/50/70
95
300 438 454
300 438 452
300 438 453
21
22
25
120
P1
P2
25/35
50
25
P3
35
70/95
120
150/185
Optional:
Hydraulic manual compression tool EPC 410
305 919 001
10 - 300
Hydraulic cordless compression tool REC-100
305 914 001
10 - 300
Hydraulic cordless compression tool RC-12
305 926 001
10 - 300
die, type C
Overview dies, type C
300 513 xxx
25 - 240
conductor cross-section
item
number
die
number
300 513 008
300 513 010
12
14
300 513 011
300 513 013
16
20
35/50/70
95
300 513 019
300 513 014
21
22
120
300 513 015
300 513 016
25
28
P1
P2
25/35
50
25
P3
35
70/95
120
150/185
240
It is necessary to use the correct compression tool corresponding to the cross-section.
In this case please ask yout technical contact person.
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PLUG P3SC / P3CS
Scope of delivery PLUG P3SC
Position Description
Quantity
1
Connector casing
1 Stk.
2
Strain relief
1 Stk.
3
Contact element
1 Stk.
4
Sealing
1 Stk.
5
Pressure disk
1 Stk.
6
Clamping nut
1 Stk.
7
Assembly instruction printed
1 Stk.
Caution!
Installation is not permitted, if any parts of the PLUG straight connector is incomplete, damaged,
contaminated or corroded!
The items must each be taken from one packaging unit.
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Size 2-3/standard instruction PLUG/Nr. 040 255 040 (02-2015)
PLUG P3SC / P3CS
Scope of delivery PLUG P3CS
Position
Description
Quantity
1
Socket casing
1 Stk.
2
Strain relief
1 Stk.
3
Contact element
1 Stk.
4
Sealing
1 Stk.
5
Pressure disk
1 Stk.
6
Clamping nut
1 Stk.
7
Assembly instruction printed
1 Stk.
Caution!
Installation is not permitted, if any parts of the PLUG connector socket is incomplete, damaged,
contaminated or corroded!
The items must each be taken from one packaging unit.
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PLUG P3SC / P3CS
Pressing code number
P3SC / P3CS
b Conductor
cross-section
rm
a Pressing
code number
flex
xx
mm2
70 mm
2
21
120 mm2
95 mm2
21
mm2
mm2
22
185 mm2
150 mm2
25
240 mm2
185 mm2
25
mm2
mm2
28
95
150
300
120
240
Attention!
Depending on the cable, other
cross sectional ranges can apply.
In case of doubt: Design with the
assistance of our
technical consulting as well as
subsequent trial assembly.
xx.x
d (mm) = d1+d2+d3
16,0
16,5 - 18,4
18,0
18,5 - 20,4
20,0
20,5 - 22,0
22,0
22,5 - 24,4
24,0
24,5 - 26,4
26,0
26,5 - 28,4
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PLUG P3SC / P3CS
1
2
3
4
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PLUG P3SC / P3CS
5b
5a
P3SC
6
P3CS
P3SC / P3CS
2x14mm / 4x5mm
7a
P3SC
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7b
P3CS
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PLUG P3SC / P3CS
8a P3SC
8b P3CS
9
10
11
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22
PLUG P3SC / P3CS
12a P3SC
12b P3CS
13
P3CS
14a P3CS
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14b
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PLUG P3SC / P3CS
15a
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20
1
PLUG P3SC / P3CS
15b P3SC
15c P3SC / P3CS
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PLUG P3SC / P3CS
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