COMPANY PROFILE

COMPANY
PROFILE
2014
WELCOME TO KLASH PRIVATE LIMITED
CEO MESSAGE :
Klash Group is a company that adheres to the desired standards of manufacturing and quality which
ensures that every one of our stakeholders, customers and employees receive the greatest value along with the best that the
industry has to offer. I myself have been heavily involved in every facet of the organization and have learned that the commitment
and dedication shown by every employee involved in our operations is proud to be part of this growing and continually successful
company. Hard work with the right intent always pays and success follows naturally as a consequence. My journey, since the
inception of Klash Pvt. has been based on this doctrine. We benchmark the quality of our service delivery and timeliness. Through
this note I want to thank my well wishers for their undying support, trust and contribution towards the group's success. This goes
without saying that I will continue with my efforts and hard work and keep delivering quality work. I look forward to take on new
challenges and scale new heights with credible achievements in the future.
MUHAMMAD ASHFAQ
HISTORY :
A Vertical Knitwear Manufacturing (Klash Clothing, Klash (Pvt.) Ltd., Klash Textile) Founded in 1990 in U.K, Klash
Group has steadily grown over the years. It now owns vertically integrated divisions Klash Clothing Co. Ltd in U.K, While in
Pakistan Klash (Pvt.) Ltd., Klash Dye House and Klash Textile (Pvt.) Ltd., having vast knowledge and expertise in design and
manufacturing of High Quality Value Added Knitted Garments. Under the Umbrella of Klash Group, Pakistan Operations were
started in 2003 and now have become one of the largest knitwear manufacturing units in the country. Klash Groups dual strategy
of exporting value added products made from local raw materials manufacturing of foreign brands means valuable foreign
exchange earnings for the country.
QUALITY POLICY :
Klash Private Limited is committed to providing our customers with only the highest quality products
and services. We are an ISO certified textile company. Our commitment is summed up in our Quality Policy.
"Klash Group will supply products that fully conform to our customers' quality and delivery requirements. We will continue to
improve our products and services to meet or exceed our customers' requirements and expectations through constant evaluation
and improvement of the effectiveness of our Quality Management System."
At Klash we believe in the up-front control of our processes to consistently meet the product requirements as opposed to after-thefact testing and evaluation. Continuous in-process testing of critical, specified physical characteristics in our Quality Assurance
laboratories which are outfitted with a complete line of analytical equipments.
"QUALITY OUR BUSINESS – CUSTOMERS OUR PRIORITY"
OUR WORK PROCESS:
HR department is an important
The main role of our productions team
Our Quality Department have the aim
Klash (Private) Limited is committed to
department for any organization,
to enhance productivity with operations
to provide better quality products to
provide a work place environment
whose main task is to arrange quality
layouts, technical and professionally
our valued customers by meeting their
complying and compatible with all
work force. And to arrange programs
educated and skilled man power, latest
requirement and exceeding their
applicable laws. Compliance Depart
for Workers training and for
techniques and machinery to achieve
exceptions.
ment is responsible to implement
improvement of their working abilities.
the targets with quality.
compliances within the premises.
CHECK OUT OUR PRODUCTS:
Klash Group has developed different type of products in order to make very soft fine with low specific weight and a nice touch recommended for
garments. These features are appreciated by consumers around the world. Check category wise garments from given categories
SERVICES:
1. YARN DYING
2.
KNITTING
3.
DYING
4.
FINISHING
5.
WASHING
6.
CUTTING
7.
PRINTING
8.
SEWING
9.
STITCHING
Klash Have a void range of best quality services are mentioned in side menu. Brief introduction of These services is mentioned below
consecutively.
10. EMBROIDRY
11. QC LAB
12. PROCESSING
YARN DYING:
We have a capacity of 4500kg per day Yarn dyeing facility by state of the art THIES Yarn dyeing system with its central controlling system Orgatex. Radio frequency
Dryers and worlds best SSM winding systems to have high quality yarn dyeing for our stripe fabrics.
YARN DYING MACHINERY OVERVIEW
YARN DYING MACHINERY OVERVIEW
MACHINE TYPE
QUANTITY
S.S M Soft Winder P-S 6 Plus
2
S.S M Soft Winder P-S 6
1
Stalam Soft Winder1Thies Dyeing Machines
7
Fongs Dyeing Machines
3
Hydro Extractor Dettin
1
Dryer R.F Stalam
1
Thies Pressure Dryer
1
Stalam Hard Winder
2
S.S M Hard Winder
2
TOTAL
21
KNITTING
We have state of the art Knitting Facility (Circular and Flat Knitting) to accommodate the production requirements which run round the clock, 24 hrs a day in 3 shifts.
With the help of latest technology and experience we have a varied capacity from 7 Gauge to 28 Gauge machines that produce single and double knit fabrics. A full
range of knitting machines which enable us to produce all types of knitted fabrics included Jersey, Pique, Stripers, Waffles, Terry, Interlock, Jacquard, and full range
of ribs including French rib in cotton, and cotton blends and synthetic.
KNITTING MACHINERY OVERVIEW
MACHINE TYPE
BRAND/MODEL
FUNCTION
QUANTITY
Striper
Tarot
S/J, M/J,8Lock
14
Body Size
Orizio
S/J
6
Body Size
Pi Lung
8 Lock
4
Body Size
Mire and Cie
Rib / Interlock
7
Body Size
Albia
S/J
1
D-Knit
Orizio
Rib I/L Rib
6
D-Knit
Pi Lung
8 Lock
2
D-Knit
Terrot
8 Lock I/L
8
D-Knit
Vignoni
Rib
3
D-Knit
Albia
Jacquard
3
S-Knit
Vignoni
S/J O/W
8
S-Knit
Orizio
Terry, S/J, Fleece
11
S-Knit
Tarot
S/J
10
TOTAL MACHINES
83
DYING:
Our in-house and very well-equipped Dyeing department with a production capacity of around 25000 KGs of dyeing per day allows us to fully meet our dyeing
requirements. We have dyeing machines for dyeing cotton fabric and a fully computerized high temperature jet-dyeing machine to dye all kinds of synthetic fabrics
including polyester. A well equipped Processing laboratory ensures all Lab. Dip dyed as per requirements and to be sure to get RFT results on ultra low liquor ratio for
energy and environment conservation. A full range of washes and finishes are catered within the Dye House.
DYING AND PROCESSING:
The Fabric Processing Division of Klash Dye house has a capacity of dyeing 25000 KGs per day. It is equipped with, Sclavos, Fong's and THEN Airflow dyeing
machines. It is capable of dyeing both 100% cotton and blended fabric. The machine size selection gives the flexibility in dyeing a lot size ranging from 10 kgs to
1,500 KGs. The department has two finishing lines from Bruckner Germany and One from Santex Switzerland as well as hydro extractors, Fongs BSD dryers and
Ferraro Italian compactors. In order to maintain the quality of processed fabric, Klash Dye house has the Quality Control laboratory with latest equipment to check the
fabric. It ensures that the fabric quality is maintained and is according to the required parameters of our customers.
DYING MACHINERY OVERVIEW
MACHINE TYPE
QUANTITY
Sclavos Venus HT-6 (1080)
1
Sclavos Athena HT-3 (750)
1
Sclavos Athena HT-2 (500)
1
Sclavos Venus HT-3 (540)
1
Sclavos Athena HT-1 (250)
1
Sclavos Venus HT-1 (50)
1
Sclavos Venus HT-1 (180)
1
Norfil HT-400
2
Fongs Allfit 60
2
Fongs Allfit 30
3
Fongs Allfit 10
1
Then Airflow Synergy 1000
1
Total Machines
17
FINISHING
Our Finishing department comprises of automatic hydro-extractors cum slitters from Corino Italy for the removal of moisture from dyed fabric, computerized
tensionless Santex and Fongs BSD dryers for instant fabric drying, fully computerized Italian Ferraro compaction machines for complete shrinkage control, and tumble
dryers to give minimum shrinkage value. Again personal attention ensures that all the fabric leaving the finishing department is properly inspected and thoroughly
checked for relevant factors before being forwarded to the next stage of production.
FINISHING MACHINERY OVERVIEW
MACHINE TYPE
QUANTITY
Corino Slit N Squeezer
2
Corino Platting
2
Santex Santa shrink Relax Dryer
1
Brueckner Stenter
2
Ferraro Comptex Revolution
2
Lamperty Sue ding 4 Brush
2
Lamperty Brushing
1
Lifer Brushing
1
Rally Brushing
1
Local Brushing
2
Sea lion China Tumble Dryers
18
Total Machines
34
WASHING:
We have the biggest garment processing (Washing / Pigment dyeing) section in the region equipped with Drum dyeing machines from PRC, our highly skilled
personals have great expertise in piece dyeing / garment dyeing with Pigment colors and different types of washes related to latest fashions.
WASHING MACHINERY OVERVIEW
MACHINE TYPE
QUANTITY
Garment Dyeing Belly Washer
10
Sample Dyeing Belly Washer
4
Garment Washing Belly Washer
5
Garment Washing front loading
2
Garment Dyeing Tonello
1
Tumble Dryer Steam Heated
21
Total Machines
43
CUTTING:
Cutting department is equipped with the CAD / CAM system for pattern designing and grading. Its auto lay marking and plotting is state of the art technology which
help us to reduce fabric wastages and enhance the fabric usability. In order to ensure the constant supply of cut panels, our manual laying and cutting production runs
parallel to meet the needs of stitching Inductions.
PRINTING:
Phenomenal and esthetic tints are put on different kind of fabric in printing department where we have the facility of Screen Printing, flocking and heat transferring.
Well equipped design studio assist in production up to 26,000 garments per day. Printing department is equipped with state of the art automatic printing machines
which run through the different color scheme to ensure the desired look and quality.
PRINTING MACHINERY OVERVIEW
MACHINE TYPE
QUANTITY
Synchro sp Print 3000
2
Synchro Print s-Type
1
MHM Type SA 120
1
Manual (Forma)
1300 Forma
Total Machines
4 + 1300 (Forma)
SEWING THREAD
Klash Have Established Latest Unit of Sewing Thread of International Standard at Klash PVT Ltd Klash has team with expertise of two decades in this field. Klash
have ISO, OKEO TEX 100, AZO free, wrap and other certifications we are the only one thread manufacturer who has ETP and STATE of The art lab with auto color
and use superior quality yarn i.e. TFO auto cone and auto spliced. Klash supply spun polyester, cotton, core-spun, poly, and poly cotton Also many other qualities
Klash have THIES yarn dying and RF dryer Klash have SSM cone winders and apply German lubricant and Also Quality Control with independent quality assurance
department. Klash are giving supply many world class garments, made ups, denim, leather and sports co. Klash have alternative back up for both Electricity and GAS.
Klash has capacity to fulfill any quantity and quality within committed time.
STITCHING:
We have a vast range of stitching units fully equipped with state of the art machines automatic, semi automatic, and manual. This gives us flexibility and speed to
produce many types of garments simultaneously. We have the experienced and technical team in production and quality which ensure the tailoring art of stitching.
That is an important factor of our growth and customer's satisfaction. We have the unique quality control and quality assurance system, which ensures the quality and
customer's standards at the start of the production, in the sewing lines and end of lines. Then the garment is supposed to be checked at final stage before packing.
STITCHING MACHINERY OVERVIEW
MACHINE TYPE
QUANTITY
Lock Stitch
1589
Over Lock
746
Flat Lock
584
Button Hole
54
Button Attach
33
Bar Tack
85
Eyelet
37
Clipping
56
Cropping
116
Tape Cutter
5
Pik
3
Zigzag
4
4-Niddle
10
Danada Flat
3
BEO Heat
3
Kaj
19
H Sticker
2
S/L Double Needle
2
Feedo F/L
1
Special Machines
3
TOTAL MACHINES
3355
EMBROIDERY:
We have extensive range of Embroidery Machines giving us the capability to produce many designs from simplest to the complex and enable us to cope with the
quick turnaround on both small and large volume.
EMBROIDERY MACHINERY OVERVIEW
MACHINE TYPE
QUANTITY
Barudan
35
Tajima
5
Brother
1
Zsk
7
Total Machines
48
QUALITY CONTROL LAB.:
Klash has documented a Quality Manual that states the quality management system, of the organization. Management establishes a documented quality plan setting
out the specific quality practices, resources required and sequence of activities relevant to particular product. There are quality checks at every stage of
manufacturing starting from Yarn, Fabric, Processing, Cutting Stitching and Packing. Before is cut, it is checked whether it confirms to the customer's standard, of
shrinkage, GSM, Shade etc. The in-house lab is fully equipped and computerized. Lab has full capability to perform Colorfastness to Wash, Colorfastness to Water,
Colorfastness to Rubbing, Colorfastness to Perspiration, Dimensional Stability, Spiraled, Fabric Weight, pH value, Bursting Strength, Garment Durability and Print
Durability test standards and working to satisfy our customers regarding all Quality Parameters. Laboratory is accredited for customer Next and further developing to
achieve the certifications of some other customers like George, Marks and Spencer.
QC LAB MACHINERY OVERVIEW
MACHINE TYPE
QUANTITY
Wascator SDL-Atlas
2
Roaches Water Bath
1
LG Domestic Washers
2
LG Tumble Dryers
2
Mamet Oven
1
Conair Humidifier
1
James H Heal Crock meter
1
Burst Tester
1
Meter Toledo pH and conductivity Meter
1
Pull Tester
1
Meter Toledo Weighing Scale
1
Verivide Light Cabinet
1
Total Machines
15
PROCESSING LAB:
Klash Processing Lab is equipped with the worlds latest Automated Lab Dispenser "Rob lab" with a least error margin of 0.0001%, Our lab has Latest Data color
water and Air cooled IR Lab Dyeing machines. For color matching we have Latest Spectrophotometer by Data color and assisting software linked with production
"SDM" by Sclavos.
PROCESSING LAB MACHINERY OVERVIEW
MACHINE TYPE
QUANTITY
Rob lab XPN (Talos Greece)
1
AHIBA Nuance IR-Pro B Series (Data Color)
3
AHIBA Nuance IR-Pro Series (Data Color)
1
Water Bath (Roaches UK)
1
Lab. Padding Machine SDL-Atlas
1
Rapid Conditioner SDL-Atlas
1
Data Color Spectro 650X
1
SDL-Atlas Drying Oven
1
Total Machines
10
OUR CUSTOMERS:
Our continuous growth, devotions and positive approach has made us a trustworthy manufacturing partner of world's best brands
brands. Our flexible approach towards
innovation, designing, improvement and on time shipment with quality has been recognized by our valued
valued customer most often.
These are our valuable clients.
SOCIAL RESPONSIBILITY:
Social responsibility is "an organization's obligation to maximize its positive impact and minimize its negative impact on the
the society". Klash family knows its social
responsibility towards the environment, public, government, stockholders and human beings very well. That’s why; Klash is playing a golden role in establishing a
good environment, serving human beings and supporting the government and all of its customers.
Currently KLASH is taking the charge of environmental control, education and health responsibilities with the co
co-operation
operation
of its corporate sector.
HEALTH RESPONSIBILITY
ENVIRONMENTAL RESPONS.
EDUCATIONAL RESPONSIBILITY
Health is a key for all types of success in the life. A
Klash Family is ensuring following responsibilities in
To build creative minds education is used as a
healthy nation can play a healthy role in the progress
the area of environmental control.
machine. We have developed many projects for
of a business. Klash group has developed a social

security hospital in Faisalabad (Punjab Pakistan) and
a dispensary in Sahiwal (Punjab Pakistan). In

addition, We also co-operate with other trust
hospitals working for the health development.

Undertaking community development and
teaching the poor children in very low study cost. Klash
area development programs.
is working for two schools in Faisalabad (Punjab
Ensuring a pollution-free process of
Pakistan). It is also providing the teaching staff on its
production
own expense to these schools and gives scholarships
Having an efficient system for the disposal of
to needy and bright students.
waste
For these purposes we Have developed a water
treatment plant to make the chemically situated
water normal and established a park and play
ground for public.
SOCIAL COMPLIANCE POLICY:
Klash (Private) Limited is committed to provide a work place environment complying and compatible with all applicable laws. The facility discourages discrimination,
employment of child and forced labor, harassment/abuse or corporal punishment and all other activities that contradict with local laws and buyer's code of conduct
(COC).
Klash has got many awards of social compliance year by year. Currently valid awards are mentioned below.
ISO 9001 2008 PAGE2
ISO 9001 2008 PAGE2
WRAP CERTIFICATE
CONTACT US:
PAKISTAN OFFICE:
KLASH (PVT) Ltd.
117 J.B Paharang Drainage Millat Town Millat Road
Dhanola, Faisalabad, Pakistan.
Phone: + (92)-041-876-7828
Email: [email protected]
WEBSITE: http://www.klashpvt.com
Our UK Contact Info
KLASH CLOTHING CO. LTD
unit M, Westwood Industrial Estate Arkwright Street
Oldham Ol9 9LZ (UK).
Phone: + (44)-161-624-1892
Email: [email protected]
WEBSITE: http://www.klashpvt.com
© Klash 2014 All right reserved. By KPL MIS Department
AITEX REPORT